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Mercedes-Benz Sprinter common problems: what to check before you buy

Credov's researched list of the 6 faults the Mercedes-Benz Sprinter is known for (2006–2018), 6 of them serious or costly. Each one says what to look for when you check the car, so you can spot it before you buy. Not every car has these faults: they are the ones worth checking on this model.

Known problems on the Mercedes-Benz Sprinter

PAS hose dumps fluid

Safety risk

2006–2018 · diesel · Suspension and steering

What to look for: With a torch, check the lower power steering hoses near the radiator for wet fluid or a stretched hose.

Why it matters: A hose working loose dumps the power steering fluid suddenly and leaves the driver with heavy, hard-to-control steering while under way, a safety hazard in a loaded van.

Sources: 1 2 3

PAS hose dumps fluid

Safety risk

diesel · Suspension and steering

What to look for: With a torch, check the lower power steering hose near the radiator for wet fluid or a stretched hose.

Why it matters: A hose pulling off suddenly dumps the power steering fluid and causes sudden heavy steering, a safety hazard in a loaded van, and the fault has shown up early in affected vans' lives.

Sources: 1 2

NCV3 Sprinter body rust

Costly if missed

2006–2018 · Body and structure

What to look for: Check the sliding door bottom and runner, door bottoms, wheel arches, and inside the load area for roof-leak stains.

Why it matters: Ladder racks and camper roof fittings break the paint and start rust under them, and a roof leak that goes unnoticed can corrode the body from the inside before it is visible from outside.

Sources: 1 2 3

OM646 injector seal leak

Costly if missed

2006–2009 · OM646 · diesel · Engine

What to look for: With the engine running, listen for ticking or chuffing near the injectors, and look for black crust with a torch.

Why it matters: Left long, the injectors seize and the injector bores corrode, making removal and repair expensive compared with catching the leak early.

Sources: 1

AdBlue SCR fault

Costly if missed

2010–2018 · OM651, OM642 · diesel · Exhaust and emissions

What to look for: Check the dash for an AdBlue message or start countdown, and look in the filler for white crystals.

Why it matters: Full SCR system repairs have run to several thousand dollars, and a van showing the countdown is close to being undriveable until the fault is fixed.

Sources: 1 2 3

OM642 oil cooler leak

Costly if missed

2006–2018 · OM642 · diesel · Engine

What to look for: With a torch, look down the back of the engine between the heads and at the bellhousing for oil.

Why it matters: Many owners live with the leak, but oil running onto the bellhousing and the exhaust smell it gives off can be a fire risk, and the fix means removing the intake and turbo despite the seals themselves being cheap.

Sources: 1 2 3

Got a question about a Mercedes-Benz Sprinter? Ask Credov: a noise, a warning light, a part or how to fix it.

Also check on every car

On top of the faults above, every Credov inspection covers the basics: fuel smell, leaks or filler rust, engine oil leaks, power steering fluid leak, drive belt cracks or squeal, rust underneath: chassis and mounts, engine mounts, engine oil level and colour, coolant level, colour and leaks, head gasket failure signs, cold start: rattle, knock or smoke, rough or hunting idle, engine running hot on gauge, gearbox or diff oil leak, swapped gearbox without lvv and more.

Other Mercedes-Benz models

Researched by Credov from manufacturer recalls and service bulletins, owner reports and workshop sources. Repair prices are typical ranges, not quotes. See also fault codes and repair costs.